By combining equipment and IT,<br Boost QCD and uptime at production sites. <br
By combining equipment and IT,<br Boost QCD and uptime at production sites. <br
SGV provides integrated facility engineering (design, fabrication, and modification) and IT solutions (data collection, linkage, and visualization/MES and business applications) for manufacturing plants and production lines.
In addition to designing and manufacturing specialized equipment and jigs and tools, modifying and improving the performance of existing equipment, and supporting the start-up of production lines, we promote the digitization and continuous improvement of production sites by building a data linkage infrastructure. We provide comprehensive support from conception to start-up and operational improvement to achieve improvements in productivity, quality, uptime, and maintainability.
Line Build (OEM/ODM)
Line Build (OEM/ODM)
We provide integrated support for new and renewal production lines, from requirements arrangement to design, fabrication, installation, and start-up.
We will lead you to stable operation in the shortest possible time in accordance with your objectives (capacity, quality, labor saving, and safety).
We provide integrated support for new and renewal production lines, from requirements arrangement to design, manufacturing, installation, and start-up. We will lead you to stable operation in the shortest possible time in accordance with your objectives (capacity, quality, labor saving, and safety).
ODM
We work with you to determine what you want to achieve, and make proposals that include conception, specification, and design. We will give shape to a line that is directly related to your goals (capacity, quality, labor saving, and automation).
- Specifications not yet finalized, would like to discuss from the issue.
- I want to create an optimal process for a new product/process
- I want to design based on manpower saving and automation.
OEM
With drawings, specifications, and requirements in place, we ensure that manufacturing, assembly, installation, and start-up are carried out. We ensure quality, delivery, and safety, and finish the product in a condition that allows it to be used on site.
- Specifications and drawings are finalized.
- Expansion of the same type of facilities and development of standard lines
- Short turnaround time for start-up.
Improvement of existing plants and
processes
Improvement of existing factories and processes
We identify bottlenecks, stoppages, and defective factors on lines in operation and link them to results through equipment modifications and performance improvements. We quickly implement “effective improvements” that directly relate to your objectives, such as labor savings, automation, and quality stabilization.
Retrofit/performance improvement of existing facilities
Manpower saving, automation, and quality stabilization
While taking advantage of existing equipment, we raise capacity and stable operation by adding functions, modifying, and optimizing conditions. We make improvements that are easy to implement based on on-site constraints (possible downtime, safety, setup).
Parts Processing
Component support that does not stop line improvement
For parts required for equipment and process improvements and modifications that occur in a variety of situations, we can provide trial production and replacement with a short lead time, while keeping quality requirements (accuracy, material, surface, etc.) in mind. Our development team, with on-site knowledge cultivated on semiconductor lines, accompanies the customer from specification arrangement to improvement proposals in line with the speed of the line, thereby minimizing rework and waiting time.
DX / Smart Factory
DX / Smart Factory
SGV does not stop at "point system implementation" for the digitalization of the manufacturing site, but provides integrated support from the collection and linkage of site data, to the development of manufacturing execution management (MES) and business applications, visualization and analysis using dashboards, IT infrastructure including network, server, and cloud computing, security, education, and operation and maintenance. We provide integrated support for IT infrastructure and security, including network, server, and cloud computing, as well as training and operation. We connect information between the field and back office, make decisions quickly and accurately, and build a system for standardization and continuous improvement.
Services provided
| Development and implementation of manufacturing systems | Support for design, construction, and operation of MES, etc. |
|---|---|
| Business Application Development | Process control, quality control, equipment maintenance, etc. |
| Data Linkage and Visualization | Inter-system integration, building dashboards with BI |
| IT Infrastructure & Security | Network/server/cloud design, construction, and operation |
| User education and operational support | Manual development and operation establishment support |
How to proceed with the project
How to proceed with a project
SGV's line build projects provide comprehensive support from the planning and conceptual phase through design and fabrication, installation and start-up, and operational improvements. We organize the tasks required in each phase to achieve results directly related to the objectives (capacity, quality, labor savings, and safety) in the shortest possible time.
Frequently Asked Questions (FAQ)
Common Inquiries
Yes, ODM support is available. We can consult with you even when specifications have not been finalized.
We will propose a plan to minimize downtime, including phased modifications and nighttime support.
Yes, you can start small, starting data collection from critical facilities.
We provide operational support including training and retention assistance.